Chenggong Machinery adopts PDM system to improve design innovation ability
Sichuan Chengdu Chenggong Construction Machinery Co., Ltd. (hereinafter referred to as Chenggong Machinery) is a large and medium-sized joint-stock enterprise integrating research, design, development, production, sales and service of engineering machinery products. The company's total assets are 900 million yuan, and there are 1,500 employees, including more than 400 engineering and technical personnel. The company is located in the national economic and technological development zone of Chengdu, covering an area of ​​more than 670 acres, with more than 300,000 square meters of modern factory and garden-style factory environment and a number of advanced equipment with world-class level, the main production and operation of Chenggong Machinery Wheel loaders, vibratory road rollers, hydraulic graders and other construction machinery and related products, the company's leading products are ZL10-ZL60 series wheel loaders, PY165 graders, YZ series road rollers and excavators, hydraulic torque converters, Parts such as gearboxes. The company's F series and G series loader products have reached the international advanced level.
As one of the largest bases for the design, development, manufacture and export of engineering machinery products in China, Chenggong Machinery has attached great importance to the technological progress and technological innovation of enterprises in recent years, and established and improved the product development system. Chenggong Machinery Technology Center is a provincial-level technology center in Sichuan Province. It is a professional product research and development center with nearly 3,000 square meters of product development and design space and modern office environment. The network system of more than 200 sites is the core of the research and development system. .
Chenggong Machinery attaches great importance to the role of enterprise informationization in enterprise technology innovation. In recent years, it has actively promoted the construction of enterprise informationization as an important means to improve the company's management level. The implementation of informationization has enabled the informationization and industrialization of the company. Integration, mutual promotion, and common development, and embarked on an information development path with the characteristics of work. In 2001, the company was listed as one of the three informatization demonstration units in Sichuan Province. In 2002, it was listed as one of the ten informatization pilot enterprises in Chengdu.
Chenggong Machinery Technology Center has long introduced computer aided tools for product development and design. Previously, it mainly used 2D CAD system for product design. Chenggong Machinery was also rated as Chengdu CAD application demonstration unit. In terms of hardware, Chenggong Machinery has established a local area network, enabling a large number of designers to work together based on the network environment and make parallel design possible. Although there is a possibility, in the process of electronically designing the technology center, there are also a series of problems that need to be solved urgently:
1. The traditional two-dimensional CAD method is limited to the dysentery in terms of its design efficiency and design level, which can no longer meet the requirements of enterprises for rapid response to market changes. Faced with increasingly fierce market competition, Chenggong Machinery puts forward higher requirements for product design efficiency and design quality of the technology center.
2. How to manage product design data and design process to ensure product data security. In particular, the parallel collaborative design based on the network environment puts forward new requirements for data security sharing, orderly calling and permission control. If these problems are not handled well, the network parallel design pattern can not only improve efficiency, but also lead to greater confusion.
3. A large number of existing electronic documents (DWG drawings and other related documents, etc.) centralized management, browsing, and query. The improvement of design efficiency is not only limited to the creation process of design data, but also reflected in the process of querying, calling and sharing data. Therefore, in order to improve the design production efficiency in general, it is necessary to break the limitations of traditional processes and departments. In the relevant departments of the enterprise, as well as the whole life of the data, it is quick and convenient to browse, query the design data and perform the task operations within the authority.
To sum up, the core problem of Chenggong Machinery in the technology center is the update of design methods and the complete and orderly management of product design data. Therefore, Chenggong Machinery concentrates the core of the technical center informationization on the selection of the 3D CAD system and the corresponding PDM product data management system. After extensive research and comprehensive analysis and comparison, Chenggong Machinery finally decided to adopt 3D CAD+PDM solution, and Beijing Tianzhou Shangyuan Information Technology Co., Ltd. (hereinafter referred to as “Tianzhouâ€) provided integration and technical support. The program consists of the following software systems: CAD system
-AutodeskInventor 3D CAD System
PDM system
-Tianzhou PDM-Master product data management system
The reason why Chenggong Machinery chose to rely on Tianzhou's solution is to balance the technical strength of the solution provider, the level of specialization and the system function of the solution itself.
Tianzhou is a software company with good professional skills.
PDM system has a wide range of application fields and complex application technology. It determines that the solution provider that provides these products and services must have a very strong professional background, software development strength, rich implementation experience and complete after-sales service system. . And these essential qualities directly determine the level of professionalism and practicality of the solutions they provide. Based on this understanding and understanding, Chenggong Machinery believes that only the cooperation with professional companies such as Tianzhou can guarantee the technical foundation and application success of PDM systems and related information systems.
The PDM-Master system is mature in technology, high in product commoditization and open.
The organic combination of commercialization and personalization of PDM systems is both a sign of the maturity of technology and the system itself, and a sign of the maturity of the solution provider. Only mature products provided by mature companies can minimize the price of the entire PDM solution, reduce the implementation risk and cycle of the PDM system, and maximize the user's investment to enhance the user's confidence and determination in the PDM system. . The PDM-Master solution is a highly commoditized and open PDM system that can be put into practical use with a simple customization. This will ensure that the foundry machinery can be customized on a general, open and commercial PDM platform according to its own special needs.
The Tiandao PDM-Master system contains advanced real-time management ideas and is the only commercial PDM system that can manage Inventor in real-time management mode.
At the heart of the PDM system is the management of product design data and design processes. Product design data and processes are implemented using a CAD system. Therefore, in order to realize the management of the PDM system, especially to realize the monitoring management of the true design process, it is necessary to be able to manage and monitor the application process of the CAD software in real time. While the engineering tools are updated with design tools, equipped with real-time management tools that can be integrated with them, it will undoubtedly lay a solid foundation for centralized, unified management, browsing and annotation of new product data. Therefore, the PDM-Master that can manage Inventor in real time is the logical choice for Chenggong Machinery.
PDM-Master has powerful process management capabilities.
Tianzhou PDM-Master supports project management teams composed of different levels of management personnel to collaborate online to complete multi-level task planning of complex projects, speed up the planning of large-scale engineering projects, and enable project management personnel to work collaboratively on the Internet; The project management team dynamically adjusts the task planning at all levels during the project execution process, supports the task decomposition during the project execution process, ensures the flexibility of the plan management, and enables the “plan to keep up with changesâ€; realizes the message-based online dynamic task reminder and task Recursive, able to actively maintain the collaborative relationship between project team members.
Through the joint efforts of both Tianzhou and Chenggong Machinery, Tiancheng PDM-Master gradually showed its superiority after its launch, and it has brought remarkable results to the foundry machinery in the following aspects.
Smoothly solved the transition from 2D design mode to 3D design mode
Established a product 3D model and its product database
According to the new working mode after applying the PDM scheme, effective management specifications and management processes are formed.
It has laid a solid data foundation and practical experience for the informationization and comprehensive informationization of other departments of the enterprise.
After the successful implementation of the “CAD+PDM†solution, the Chenggong Machinery Technology Center realized the initial integration of the CAD/CAE/CAPP/PDM system. In particular, the PDM system effectively manages product data, design process, process design and process information, ensuring data consistency and correctness. The application of PDM system enables all departments of Chenggong Machinery Technology Center to share technical information and data quickly and conveniently under their respective authoritys, and realize parallel work from design, process and image file management, which provides guarantee for design and development work. The new product design and process preparation have realized informationization, shortened the design cycle, improved design quality and office efficiency, and reduced design and development costs.
Through the system innovation, technological innovation, management innovation, and the use of network information technology and PDM and other high-tech technologies, Chenggong Machinery Technology Center has comprehensively transformed and upgraded the design of traditional industrial products and enhanced its comprehensive competitiveness. It has gradually formed a “commercial workâ€. Characteristic engineering machinery technology innovation system and product development system. The organic combination of informationization and technological innovation has further accelerated the development of new products, and the quality of product development has been further improved. In recent years, a number of new products have been introduced to adapt to the market, reliable quality, first-class performance and beautiful appearance. For example, YZ16B vibratory roller and ZL50F wheel loader won the “National Excellent New Product†awarded by the State Economic and Trade Commission.
As one of the largest bases for the design, development, manufacture and export of engineering machinery products in China, Chenggong Machinery has attached great importance to the technological progress and technological innovation of enterprises in recent years, and established and improved the product development system. Chenggong Machinery Technology Center is a provincial-level technology center in Sichuan Province. It is a professional product research and development center with nearly 3,000 square meters of product development and design space and modern office environment. The network system of more than 200 sites is the core of the research and development system. .
Chenggong Machinery attaches great importance to the role of enterprise informationization in enterprise technology innovation. In recent years, it has actively promoted the construction of enterprise informationization as an important means to improve the company's management level. The implementation of informationization has enabled the informationization and industrialization of the company. Integration, mutual promotion, and common development, and embarked on an information development path with the characteristics of work. In 2001, the company was listed as one of the three informatization demonstration units in Sichuan Province. In 2002, it was listed as one of the ten informatization pilot enterprises in Chengdu.
Chenggong Machinery Technology Center has long introduced computer aided tools for product development and design. Previously, it mainly used 2D CAD system for product design. Chenggong Machinery was also rated as Chengdu CAD application demonstration unit. In terms of hardware, Chenggong Machinery has established a local area network, enabling a large number of designers to work together based on the network environment and make parallel design possible. Although there is a possibility, in the process of electronically designing the technology center, there are also a series of problems that need to be solved urgently:
1. The traditional two-dimensional CAD method is limited to the dysentery in terms of its design efficiency and design level, which can no longer meet the requirements of enterprises for rapid response to market changes. Faced with increasingly fierce market competition, Chenggong Machinery puts forward higher requirements for product design efficiency and design quality of the technology center.
2. How to manage product design data and design process to ensure product data security. In particular, the parallel collaborative design based on the network environment puts forward new requirements for data security sharing, orderly calling and permission control. If these problems are not handled well, the network parallel design pattern can not only improve efficiency, but also lead to greater confusion.
3. A large number of existing electronic documents (DWG drawings and other related documents, etc.) centralized management, browsing, and query. The improvement of design efficiency is not only limited to the creation process of design data, but also reflected in the process of querying, calling and sharing data. Therefore, in order to improve the design production efficiency in general, it is necessary to break the limitations of traditional processes and departments. In the relevant departments of the enterprise, as well as the whole life of the data, it is quick and convenient to browse, query the design data and perform the task operations within the authority.
To sum up, the core problem of Chenggong Machinery in the technology center is the update of design methods and the complete and orderly management of product design data. Therefore, Chenggong Machinery concentrates the core of the technical center informationization on the selection of the 3D CAD system and the corresponding PDM product data management system. After extensive research and comprehensive analysis and comparison, Chenggong Machinery finally decided to adopt 3D CAD+PDM solution, and Beijing Tianzhou Shangyuan Information Technology Co., Ltd. (hereinafter referred to as “Tianzhouâ€) provided integration and technical support. The program consists of the following software systems: CAD system
-AutodeskInventor 3D CAD System
PDM system
-Tianzhou PDM-Master product data management system
The reason why Chenggong Machinery chose to rely on Tianzhou's solution is to balance the technical strength of the solution provider, the level of specialization and the system function of the solution itself.
Tianzhou is a software company with good professional skills.
PDM system has a wide range of application fields and complex application technology. It determines that the solution provider that provides these products and services must have a very strong professional background, software development strength, rich implementation experience and complete after-sales service system. . And these essential qualities directly determine the level of professionalism and practicality of the solutions they provide. Based on this understanding and understanding, Chenggong Machinery believes that only the cooperation with professional companies such as Tianzhou can guarantee the technical foundation and application success of PDM systems and related information systems.
The PDM-Master system is mature in technology, high in product commoditization and open.
The organic combination of commercialization and personalization of PDM systems is both a sign of the maturity of technology and the system itself, and a sign of the maturity of the solution provider. Only mature products provided by mature companies can minimize the price of the entire PDM solution, reduce the implementation risk and cycle of the PDM system, and maximize the user's investment to enhance the user's confidence and determination in the PDM system. . The PDM-Master solution is a highly commoditized and open PDM system that can be put into practical use with a simple customization. This will ensure that the foundry machinery can be customized on a general, open and commercial PDM platform according to its own special needs.
The Tiandao PDM-Master system contains advanced real-time management ideas and is the only commercial PDM system that can manage Inventor in real-time management mode.
At the heart of the PDM system is the management of product design data and design processes. Product design data and processes are implemented using a CAD system. Therefore, in order to realize the management of the PDM system, especially to realize the monitoring management of the true design process, it is necessary to be able to manage and monitor the application process of the CAD software in real time. While the engineering tools are updated with design tools, equipped with real-time management tools that can be integrated with them, it will undoubtedly lay a solid foundation for centralized, unified management, browsing and annotation of new product data. Therefore, the PDM-Master that can manage Inventor in real time is the logical choice for Chenggong Machinery.
PDM-Master has powerful process management capabilities.
Tianzhou PDM-Master supports project management teams composed of different levels of management personnel to collaborate online to complete multi-level task planning of complex projects, speed up the planning of large-scale engineering projects, and enable project management personnel to work collaboratively on the Internet; The project management team dynamically adjusts the task planning at all levels during the project execution process, supports the task decomposition during the project execution process, ensures the flexibility of the plan management, and enables the “plan to keep up with changesâ€; realizes the message-based online dynamic task reminder and task Recursive, able to actively maintain the collaborative relationship between project team members.
Through the joint efforts of both Tianzhou and Chenggong Machinery, Tiancheng PDM-Master gradually showed its superiority after its launch, and it has brought remarkable results to the foundry machinery in the following aspects.
Smoothly solved the transition from 2D design mode to 3D design mode
Established a product 3D model and its product database
According to the new working mode after applying the PDM scheme, effective management specifications and management processes are formed.
It has laid a solid data foundation and practical experience for the informationization and comprehensive informationization of other departments of the enterprise.
After the successful implementation of the “CAD+PDM†solution, the Chenggong Machinery Technology Center realized the initial integration of the CAD/CAE/CAPP/PDM system. In particular, the PDM system effectively manages product data, design process, process design and process information, ensuring data consistency and correctness. The application of PDM system enables all departments of Chenggong Machinery Technology Center to share technical information and data quickly and conveniently under their respective authoritys, and realize parallel work from design, process and image file management, which provides guarantee for design and development work. The new product design and process preparation have realized informationization, shortened the design cycle, improved design quality and office efficiency, and reduced design and development costs.
Through the system innovation, technological innovation, management innovation, and the use of network information technology and PDM and other high-tech technologies, Chenggong Machinery Technology Center has comprehensively transformed and upgraded the design of traditional industrial products and enhanced its comprehensive competitiveness. It has gradually formed a “commercial workâ€. Characteristic engineering machinery technology innovation system and product development system. The organic combination of informationization and technological innovation has further accelerated the development of new products, and the quality of product development has been further improved. In recent years, a number of new products have been introduced to adapt to the market, reliable quality, first-class performance and beautiful appearance. For example, YZ16B vibratory roller and ZL50F wheel loader won the “National Excellent New Product†awarded by the State Economic and Trade Commission.
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